The difference between servo control tension machine and digital display tension machine

Servo control tensile machine overview

Servo control pull machine host specifications

A. High-precision (American Power) imported power sensor : 5000N . The power accuracy is within ±0.5% .
B.
Capacity segmentation : the whole process is seven files: × 1 , × 2 , × 5 , × 10 , × 20 , × 50 , × 100% full force zui large resolution 1/1000, 00
C. Power system : Japan Panasonic AC servo motor + Panasonic AC drive + ball screw + German reducer + polished rod linear bearing + synchronous belt drive.
D.
Control system : using Pulse Command control method to make the control more precise Speed ​​control range 0.001~ 500 mm /min . With fast coarse adjustment and slow fine adjustment. After the test, it will automatically return to the origin and automatically store.
E.
Data transmission method: RS232 transmission

F.
Display mode : UTM107+WIN-XP test software computer screen display.

G.
Concise full-range first-class and precision full-range seven-speed power linear double correction system.

H. The
luxury test interface software can realize the control mode such as fixed speed, positioning shift, fixed load (settable hold time), fixed load increase rate, constant stress increase rate, fixed strain increase rate and multi-level control mode. Test requirements.

I.
Test space : test width approximately
350 mm (Standard)
Walking space
900 mm (including fixture) (standard specifications)
J.
Full displacement : 2500 P/R encoder , 4 times higher accuracy Extremely resistant to interference with LINE DRIVE encoders Displacement analysis
0.001mm .
Small deformation: metal extensometer, analysis
0.001mm (optional)
K.
Safety device : overload emergency stop device, upper and lower stroke limit device, Leakage automatic power off system, automatic breakpoint stop function.

M.
Manual control mode: Add wireless remote control device or manual operation box. (optional)

Servo control tensile machine software function introduction :
A.
Test standard modular function : Provide users with the test to set the required application Standard settings, covering GB , ASTM , DIN , JIS , BS... etc. Test standard specifications.

B.
Sample data : provide users to set all sample data, one input The data is permanently reused. The formula can be added to improve the test data fit.

C.
Dual report editing : Fully open user editing report for testers to choose Your favorite report format (test program added built-in EXCEL report Editing features extend the landscape of previous single professional reports)

D.
Each length, power unit, and display digits are dynamically interchanged, and the power units are T , Kg , N , KN , g , lb , and the deformation units are mm , cm , and inch .

E.
Graphic curve scale automatically Zui Jiahua Auto Scale , can make the graphics Zui good scale display. And can dynamically switch between real-time graphics during testing. Load - displacement, load - time, displacement - time, stress - strain Load --2 point extension map, and multi-curve contrast.

F.
Test results can be in EXCEL format According to the form output.

G.
At the end of the test, it can be automatically archived and manually archived. After the test is completed, the zui force, upper and lower yield strength, hysteresis loop method, stepwise approximation method, non-proportional extension strength, tensile strength, compressive strength, and arbitrary point elongation are automatically calculated. Strength, arbitrary point load extension, elastic modulus, elongation, peeling interval zui large value, zui small value, average value, net energy, reentry energy, total energy, flexural modulus, breakpoint displacement x % load, breakpoint Load X % displacement, and so on. Data backup: Test data can be saved on any hard disk partition.

H.
Multi-language random switching: Simplified Chinese, Traditional Chinese, English.

I.
The software has a historical test data demonstration function.

Servo control tensile machine can test the project

(1) Ordinary test items: (normal display value and calculated value)
●
tensile stress ● tensile strength

●
Tear strength ● Elongation at break

●
Fixed stress ● Constant elongation

●
Constant stress value ● Tear strength

●
Any point force value ● Any point elongation

●
Extraction force ● Adhesion and peak value calculation

●
Pressure test ● Shear force peeling force test

●
Bending test ● Pulling force puncture test

(2) Special test items:
1.
i.e., an elastic coefficient of the elastic Young's Modulus

Definition: The ratio of the normal stress component to the normal strain in the same phase. To determine the coefficient of material stiffness, the higher the value, the stronger the material.

2.
Proportion limit: The load can maintain a proportional relationship with the elongation within a certain range, and the large stress of the Zui is the ratio limit.

3.
Elasticity limit: the large stress of the material that can be withstood without permanent deformation.

4.
Elastic deformation: After the load is removed, the deformation of the material completely disappears.

5.
Permanent deformation: After the load is removed, the material remains deformed.

6.
Yield point: When the material is stretched, the deformation increases and the stress does not change. This point is the yield point. The yield point is divided into upper and lower yield points, and the above yield point is generally used as the yield point.

Yield (yield): more than proportional limit load and elongation is no longer proportional to dump the load will, then over a period of time, up and down, elongation changed greatly, this phenomenon is called the yield.
7.
Yield strength: The quotient of the permanent elongation when the tensile strength reaches a certain value, divided by the original area of ​​the parallel portion.

8.
Spring K value: the ratio of the force component to the deformation in the same phase as the deformation.

9.
Effective elasticity and hysteresis loss:

On a servo-controlled material testing machine, when the sample is stretched to a certain elongation at a certain speed or stretched to a predetermined load, the percentage of the work recovered during contraction and the work consumed during stretching is measured. That is, it is effective elasticity; the hundredth of the ratio of the energy lost during elongation and contraction of the sample to the work consumed during elongation is the hysteresis loss.

Digital display machine host specifications

A. High-precision force sensor: 5000N, the power accuracy is within ±0.8% .

B. Capacity segmentation : four steps in the whole process: 0.25/0.5/0.75/1%

C. Power system : Taiwan AC variable frequency motor + Taiwan inverter + Taiwan reducer + T -type screw + polished rod linear bearing + synchronous belt drive.

D. Control system : The external control mode is adopted to make the control more precise and the speed control range is 15~500 mm/min . With fast coarse adjustment and slow fine adjustment. Automatically stored after testing, can be set to automatically return.

E. Display mode : 8- segment LED digital tube display.

F. Test space : test width approx 400 mm (Standard specifications) board walking space 900 mm (including fixture) (standard specifications)

G. Large deformation two-point extension meter: resolution 1/100 , accuracy ±1mm

H. Safety device : overload emergency stop device, upper and lower stroke limit device, automatic breakpoint stop function.

Digital display machine software features :
A.
Sample data : Provide users to set sample data, including width, thickness, diameter, area, gauge length and so on.

B. At the end of the test, the automatic archive is not saved, and the test is completed automatically to calculate the zui strength, yield strength, tensile strength, compressive strength, arbitrary point extension strength, arbitrary point load extension, elongation and so on.

Digital display tensile machine main counting index

A. Load weight: 5000N interval matching

B. Power resolution: 1/1000 ( 5-100N ), 1/100 ( 250-1000N ), 1/10 ( 2500-5000N )

C. Strength accuracy: ≤0.8 %

E. Large deformation extensometer accuracy: ±1mm

F. Speed ​​range: 15 - 500mm / min (special test speed can also be customized according to customer needs)

G. Walking space: 900mm (including holder)

H. Test width: 350mm

I. Use the power supply : ∮ 220V 50HZ .

J. Power: about 400W

K. Machine size : about 540 × 640 × 1600 mm length × width × height.

L. Machine weight : about 180 kg .

Servo-controlled tension machines and digital tension machines for rubber, plastics, plastics, films, textiles, fibers, nanomaterials, polymer materials, composite materials, packaging tapes, paper, wire and cable, fiber optic cables, safety belts, safety belts, Leather belts, footwear, tape, polymers, spring steel, bearing steel, stainless steel (and other high hardness steels), castings, steel plates, steel strips, non-ferrous metals, automotive parts, alloy materials and other non-metallic materials and metal materials Tests such as stretching, compression, bending, tearing, 90° peeling, 180° peeling, shearing, adhesion, pull-out force, elongation at break, and the like were performed.

The servo-controlled tension machine and the digital display tension machine are not difficult to see. The difference between them is that the functions of the software are different. The configuration of the products is different, and the precision that can be achieved is different.

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