[MIT new case] seven-step reaction, no separation, full continuous synthesis of linezolid

Pfizer's original, trade name is Svo's linezolid, an oxazolidinone antibiotic. Swowo received FDA approval in 2000. At present, the domestic generic drug preparations are mainly from the following companies: Jiangsu Haosen, Jiangsu Zhengda Fenghai, Zhejiang Medicine, Zhengda Tianqing, Sichuan Meida Kangjiale Pharmaceutical.

It can be seen from the existing literature that the step of synthesizing linezolid has at least 7 steps, and some synthetic routes contain a group protection and deprotection process. It takes more than 60 hours from the starting material to the final product, and the overall process takes a long time, the operation is cumbersome, and the efficiency is low.

Let's take a look at this masterpiece. Interested friends can download the full text to read DOI: 10.1002 / anie. 201901814.
Figure 1: Inverse Synthesis Analysis Strategy

The authors decomposed the linezolid synthesis pathway into six compounds by a classical inverse synthesis analysis strategy (Fig. 1).
Starting from the initial starting material, study the entire synthetic route. First, the authors started from the synthesis of compound 7 and prepared the amide 7 in one step by Ritter reaction.
In the preparation process, it was not smooth. In the process of using BF3·C2H5OC2H5, a large amount of by-products were detected in the reaction, and the main product yield was low. Under such circumstances, the author carefully studied the reaction mechanism and tried to use BF3. • C2H5OC2H5 was replaced by C8H18BF3O, and finally compound 7 was obtained in 90% yield (Fig. 2).

Figure 2: Route optimization of compound 7 in a continuous flow process
On the basis of the synthesis of compound 7, the authors began a continuous flow process study for each step. Finally, the authors perfectly combined the reaction and quenching in a continuous flow process with no separation and purification steps in between, directly synthesizing API-linezolidamide from the starting material (Figure 3).
Figure 3: Seven-step synthesis of linezolid
Finally, the authors purified the product and obtained the final product with a total yield of 73%. The flux was about 816 mg/h. The overall reaction time was shortened from 60 hours in the kettle to 27 minutes. Through calculation, the author feels that the process has potential industrial application prospects.

Experimental summary:
The publication of this document indicates that the full continuous flow process has a good application value in the synthesis of drug substances. The use of continuous flow technology to synthesize linezolid has a lot of research work to be truly industrialized, but this document brings more hope for the preparation of APIs by continuous flow technology, and also brings research power to researchers. .

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