Since the birth of convenience (ready-to-eat), the adoption of scientific production methods and technological processes as well as advanced production equipment has always been a hot issue of investment operators.
At present, there are two main production methods that are convenient for production and operation enterprises: one is semi-manual and semi-mechanical production mode; the other is mechanized assembly line automatic production mode.
The so-called semi-manual semi-mechanical production method, as the name suggests, is that part of the production process is manual operation, and part of it is machine processing. The two can be combined to complete the entire convenient production process.
The so-called fully automatic production method is also called the automatic production line production method. It is the entire convenient production process from suede forming, filling, wrapping, cooking, drying, weighing and weighing to all the boxes are automatically completed by the machine assembly line, no manual operation. Whether it is a semi-mechanical production method or a fully automatic production method, the production process is: 1, and surface; 2, leather; 3, for filling; 4, packaging 馄饨; 5, cooked; 6, dry; Cooling;; 8, split flow; 9, weighing and weighing; 10, boxing cover. The process flow of the fully automatic production method is shown in the figure below.
Convenient production flow chart
Corresponding to the flow chart, the peer-brothers of the elite have come up with a high-intelligence equipment configuration plan. Some aspects of the equipment composition highlight their respective technical advantages and specialties. For example, tunneling is used in the steamed cooked portion. Steaming or steamer cooking; in the dehydrated and dry part, steam drying, hot air drying, freeze drying, microwave drying, low temperature negative pressure drying, etc.; especially in the manufacture of the bag, the manufacturers are different. There are clustered manual packaging methods, there are single machine 馄饨 molding and packaging methods, as well as production line flow operation 馄饨 package system, etc.... Shenyang Xingguang (Food Machinery) Infrared Equipment Manufacturing Co., Ltd. according to the company's technical characteristics, design The concept and the advantages of the equipment and the acquisition of the entire automatic and convenient production line have completed the following equipment components and the functions completed by each component are as follows: (1), automatic pressing machine, complete the primary processing of the dough; (2), continuous Pressing machine to complete the formation of gluten and reticular fiber; (3), automatic suede forming machine, also known as dough forming machine, complete (4), the automatic filling material supply part, complete the filling of the filling line required for the production line; (5), the automatic bag making machine, according to the specific production process The machine is made of mash; (6), the automatic simmering machine, completes the cooking process of simmering; (7), the automatic simmering dryer, the dehydration and drying of the simmer after cooking; (8), the automatic enthalpy cooling part, After the dehydration and drying, the crucible is cooled to normal temperature to prepare the box; (9), the automatic diversion conveying part is completed, and the cooled crucible is sent to the bifurcation for weighing; (10), the automatic weighing part is completed, and the pair is completed. It is convenient to carry out the boxing and weight approval; (11), automatic boxing and capping part, complete the product packaging and cover the finished product. The above is the non-fried convenient (instant) 馄饨 production process and the corresponding automatic production line equipment. In addition, the production process of the frying-fat (ready-to-eat) crucible and the equipment of the automatic production line are basically the same (see the flow chart). The only difference is that the crucible after the package is made into the automatic frying. The production line is fried, in which three processes are completed; one product is shaped, the second is cooked, and the third is dry and dehydrated; the next thing to be completed is automatic degreasing, de-oiling and cooling; then it is automatic splitting and conveying, automatic nicking After heavy and automatic boxing, the frying is convenient for the finished product.
All in all, regardless of the production method, the process and the production equipment, it is our ultimate goal to produce high quality, qualified and healthy products. However, different investment operators will choose different production methods and equipment components. At present, most of the convenience enterprises in China choose the production mode of manual operation (such as the system of bag making, weighing and measuring) and machine processing (such as cooking, drying and other aspects). This mode of production basically belongs to the handicraft stage at the beginning of the product market. Its advantages are: 1. Simple operation, low technical content, no need for complex training of the employee system to organize production; 2. Solving a large number of labor employment, significant social benefits; 3. Relatively small capital investment in the initial stage of production ( However, after the accumulation, the wage cost of laborers increases year by year. 4. The production environment is simple and random. Its shortcomings are: 1. Hand workshop, backward production mode, and poor corporate image; 2. Due to the large amount of manpower used, the initial investment seems to be less, but the accumulated labor cost is extremely high; 3. Due to manual operation, human tactics, management Increased costs; 4, frequent personnel turnover, work proficiency, operator responsibility and other human factors will inevitably affect the stability of product quality; 5, safety and health problems are extremely hidden, easily lead to secondary pollution of food, causing food hygiene disputes 6. The original image of the company is backward, which is not conducive to standardization and large-scale management, and is not conducive to the expansion of production. In this production mode where the disadvantages are greater than the profit, once the product market is formed and enters the development period, increasing production, expanding production scale, and rapidly occupying the market are the top priorities for investment operators. At this time, it is urgent to change the production mode, and the original production mode is the modern production mode, and the manual operation is continuous operation of the machine assembly line. This market has prompted companies to enter the era of automated production lines. The use of automated assembly line production has the following advantages: 1. Due to the large-scale use of automated production machinery, the corporate image is greatly improved, and the production mode of modern enterprises is available; 2. The labor is greatly reduced, the labor cost is reduced, and the management cost is also reduced; The cost of equipment input decreases with the annual depreciation of equipment, and the labor cost of use increases year by year (because wages are increasing), so the accumulated cost is extremely low. 4. The production line of automated production line is fast and the output is high. 5. Due to the automatic production of machines, the labor intensity of workers is greatly reduced, and there is no harm caused by heavy labor to the human body. 6. Production safety, hygiene, and no operation for the human body. Secondary pollution; 7, enterprises can easily achieve expanded reproduction, and it is easy to achieve standardization, standardized production and so on. In addition to the inadequacies such as: 1, due to the use of advanced production machinery, so the production operators must undergo certain technical training before they can be employed; 2, the production operator must have a strong sense of responsibility, 3 through technical training production operations You must be aware of general equipment operation and maintenance knowledge and so on.
Based on the above description and market status, taking the investment of 15,000 boxes of convenient enterprises as an example, the manual half-machine production mode requires first 90 operators to be hired, because each process requires manual operation, especially for packaging. The maximum amount of labor is used. At the same time, the necessary production equipment, such as freeze dryer, cooking machine, cartoning machine, etc., need to be 2.4 million yuan, power supply needs 230KW, etc., plus the salary of personnel is much more than 2.4 million. The fully automated production line that invests the same amount of funds can produce 30,000 to 35,000 boxes per day, and the production line operators only need 6-7 people. The power supply needs 75KW and the output doubles. And in the normal operation of the market, the year of production can not only recover equipment investment but also obtain considerable net profit. Therefore, it is highly respected by the elites in the industry and other people.
The actual experience of foreign developed countries tells us that the use of machine automation production mode is the only way to modern enterprise development, and the only standard to measure the modernization level of enterprises. So whoever masters the modern production machine, whoever masters the initiative of the market, also grasps the lifeblood of enterprise development. Here, Shenyang Starlight (Food Machinery) Infrared Equipment Manufacturing Co., Ltd. is willing to give back to the new and old customers with exquisite technology, excellent equipment, perfect after-sales service, especially the heart of the boxing!
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